As a welder, every work you perform should come under safety standards set in place by organizations like the American National Standards Institute (ANSI) and the Occupational Safety and Health Administration (OSHA). If you are not following the welding safety standards, it can be a life-threatening profession. Welders are prone to a variety of hazards at their workplace.

Some of the most common welding safety hazards include-

  • Burns
  • Electrocution
  • Fumes and Gases
  • Fire and Explosions
  • Welder’s Flash

Would it be acceptable for a firefighter to go without his helmet or for a doctor to proceed to surgery without wearing gloves? Of course not! In the same way, welders must pursue a specific set of guidelines to protect themselves and those around them. Keep reading to learn all about welding safety and hazards. How to avoid work injuries by following the safety rules to stay safe and protected? Below are the welding safety precautions to follow before you go on your job as a welder-

  • Shield your eyes with the proper headgear. Wearing typical goggles is not enough. It is crucial to utilize the different types of available lenses, visors, and safety-rated welding helmets to maintain visibility and save yourself from harmful rays. Wearing welding safety glasses is one of the most important things to follow before leaving for a job for welders.
  • Wearing high-quality safety gloves can protect your hands from different hazards. As a welder, you will use all kinds of hand-held tools and work in high heat temperatures. High-quality safety gloves give you support from various welding work hazards. 
  • You are working with sparks and light. Watch out and be careful with your clothing and skin. Sparks can burn your skin, and your everyday clothes catch on fire. An easy solution is a top-class welding jacket or coat to protect yourself.
  • Fumes can be so harmful that you must strip and prepare the metal beforehand. Welders should wear a respirator to rescue themselves from breathing in chemical substances.
  • Always follow the welding safety instructions. It is always important to read up on manuals when working with unfamiliar tools rather than just experimenting!
  • Prepare for everything, and try to have the appropriate disaster management and training while welding. Examples include fire extinguishers and available fire escapes. Welding safety practices should be one of the most important measures.

Welders have a high chance of facing electrocution and shock due to the voltages they frequently come in contact with. In some cases, welding machines require 575 volts, which is sufficient to cause skin burns, muscle paralysis, and death. Prepare yourself with three P’s before going to your job. These 3 Ps are as follows:-

  • Planning
  • Preparation
  • Protection

Planning: Analyzing risks from bottom to top

From the shop floor to outdoors, welding can be performed anywhere and even on the roof. Begin your planning with an area hazard analysis. How many potential welding hazards are there? Which can be avoidable by following the safety rules. A thorough, eyes-on approach works best. Identify flammables, ignitable, and other materials that can be affected by intense heat. It includes gasses, vapors, mists, and fumes. And don’t forget combustible particulate solids, such as grain specks of dust. Identify any potentially explosive atmospheres. Once you’ve discovered the hazards, determine if any special protective equipment or procedures are necessary. For example, you may need to use welding blankets, pads, or curtains to protect surrounding equipment or people. 

It is essential to wear the right welding safety gear when you are performing welding. If you own a workshop, then you should ensure that your employees are fully covered. Every welder should wear flame-resistant attire to avoid workplace injuries. A welding jacket is a perfect way to help protect workers. Some may complain that welding jackets are too hot and heavy to wear and will try to avoid wearing them. Different companies are making safety gear that are more lightweight yet still provides a great deal of protection. Safety Gloves are also essential for welding safety. In the past, gloves were simply one-size-fits-all. Welding gloves come in different sizes for various welding procedures. Wearing a proper PPE Kit can reduce the chance of work hazards.

Preparation: Setting the scene for safety

Always examine that the welding equipment is in good working order, including cables and electrode holders. The team fellow performing the hot welding work must be suited up properly. They should wear appropriate protective garments. It can include leather suits, jackets, sleeves, aprons, gloves, and steel-toed boots. Shielding eyes and face is a top priority for welders. 

Wearing safety glasses, safety gloves, and face shields are essential to protect the eyes and face from potential injuries. A Welding helmet or Shield should be inspected before using it. Repair any damage or replace the helmet with an undamaged one. Arc flash can damage the eyes. Always avoid exposure to flashlights by wearing welding helmets equipped with a proper filtering shade to keep your eyes and face safe while welding. Select approved safety glasses with protective shields for eye and face protection.

Protection: Keeping your PPE safe during welding work

Always place the welding equipment where you can get natural drafts or fans that blow the fumes away from your face, or at least across it, but never straight into it. If the machine requires you to use a respirator or exhaust hood, wear the right one to maintain clean breathing air.

Clutter is a welding workshop opponent. It is a significant reason for accidents such as fires since sparks can find more places to ground and smoke. The working space should only have the gear and tools that the workers are using. By labeling the welding machine, tool, and equipment, welders can organize their workshop and stay safe. 

To protect you and keep your workplace safe, Bison Production offers a wide range of industrial safety products that can minimize your workplace risks. From safety gloves to safety vests, we have different types of collections just for your safety. Explore our website now and keep yourself safe, click here- https://bisonlifeusa.com/